Probiotic biotechnology for technical systems

A biological approach to biofilm.

A targeted high dose creates a probiotic majority. These bacteria compete with undesirable bacteria for living space and food. The selected strains also use existing EPS deposits as an organic nutrient source. Our approach combines biological dominance with biofilm breakdown.

BIOLOGY. IN MOTION.FIG. 01
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Probiotic dominance. Less biofilm.

Schematic illustration

Three-dimensional pipe cutaway: Dosing establishes a majority of probiotic bacteria. They compete with undesirable organisms for food and space. As the undesirable population declines, probiotics remain dominant. The selected strains use existing EPS as organic food, gradually reducing the biofilm.

Water

Cooling and process water circuits

Air

HVAC and ventilation systems

Dominance

A probiotic majority, competition and EPS breakdown

Monitoring

Assessment based on your system data

Starting point

The problem is biofilm.

Biofilm consists of microorganisms within a matrix of extracellular polymeric substances (EPS). These deposits can affect system hygiene, flow and heat transfer. Biofilm is one factor alongside water quality, temperature and operating conditions.

A suitable treatment programme considers deposits, water chemistry and microbiology together. Whether and how an existing treatment can be supplemented or changed must be assessed for the individual system.

Microbial load and sludge build-up
Deposits in nozzles, pipework, pumps and filters
Potential reservoirs for undesirable microorganisms
Corrosion and biocorrosion
Odour formation and impaired heat transfer
Increased cleaning and monitoring effort
Inspection of an open cooling-water pipe with deposits on its inner surface.
Look closer. Assessment starts at the inner surface.

The intended outcome

Fewer deposits. More exposed surface.

A high initial dose creates a probiotic majority. The selected strains compete for food and space and are intended to use existing EPS as organic food without building new biofilm themselves. Compare the initial condition with an intended outcome in the same section of pipe.

Schematic target after treatment: A mostly exposed inner wall with a few residual deposits and microorganisms still present.
Schematic pipe cutaway before treatment: A connected biofilm layer covers much of the inner wall.
BeforeTarget after treatment

Move the slider to explore the difference. Use the arrow keys to compare. Home shows the target; End shows the initial condition.

Schematic comparison · not a documented customer result. Actual treatment outcomes are assessed at the individual installation.

Dominance & EPS breakdown

The probiotic majority limits the food supply for undesirable bacteria. Selected strains are intended to metabolise existing EPS deposits.

Support operation

The aim is to expose surfaces to support water flow and heat transfer.

Check the change

Inspections, water analyses and operating data show what changes at your installation.

Mode of action

Four steps in probiotic system care.

  1. 01

    Probiotic majority

    A targeted high initial dose establishes a numerical majority of probiotic bacteria.

  2. 02

    Competition & regulation

    Bacteria compete for food and space in their shared environment, limiting unwanted growth.

  3. 03

    Population turnover

    Both bacterial groups undergo population turnover. Reproduction and replenishment are intended to maintain the probiotic majority.

  4. 04

    EPS breakdown & system care

    The selected strains are intended to use EPS as organic food without building new biofilm themselves.

The objectives we assess for your system.

  • Reducing the food supply for undesirable bacteria
  • Limiting renewed biofilm formation
  • Assessment of microbiological changes
  • Monitoring during operation
  • Integration with the existing hygiene programme
  • Checking material compatibility
  • Assessment of odour problems
  • Monitoring corrosion and biocorrosion
  • Comparison of relevant performance indicators
  • Coordination with existing water additives
  • Application following product-specific safety assessment

Two fields of application, one principle.

VDI 2047-2 · 42. BImSchV

System hygiene needs a verifiable programme.

Germany’s 42. BImSchV sets duties for systems within its scope. VDI 2047 Part 2 provides guidance on hygienic operation of evaporative cooling systems. Treatment, sampling and records must work together; a treatment method alone does not establish compliance.

Compliance in detail →

References

Insights into industrial applications.

N-ERGIE (municipal utility, Nuremberg)
Pfleiderer, Neumarkt
VNP Verlag Nürnberger Presse
View all references →

We will assess your system — without obligation.

Send us your system data and water analysis. You receive an assessment of biofilm load, dosing concept and economics.

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